Fiat ducato injector problems. Oct 27, 2021 #1 Hi My 2008 Ducato with the 2.
Fiat ducato injector problems. The garage is calling in a thread doctor to get them out.
Fiat ducato injector problems Handbook states this is "Injection System Failure". Fiat, as expected, are denying there is a problem and insist it is a "characteristic" of the van. Injectors are rusty but perhaps not the worst I've seen. Injectors have been diagnosed as the problem. sometimes only 2 cm long powered by common rail injection system: Fiat Ducato / Peugeot Boxer / Citroen Relay with 2. C. When I checked in book it said Injection system failure but Van loses power and goes into limp mode after about an hour's driving. good evening, please I recently changed injector pump of my fiat ducato 2. F. Plan to clean the area and use copper spray as a rust inhibitor. Recently returning from France the amber engine management light came on. The garage has advised that its the reaction of dis-similar metals in contact, leading to corrosion. 3 misfire misfire at idle rough idle Currently reading: Also one of the injectors looked ‘damp’ compared to the other 3, could this be part of the problem? The problem caused by a sticking valve didn't occur when the engine was cold. 2010 ducato with the 2. I think I've spotted a similar problem in the forum, it's the wiring to no. Feb 25, 2025. My understanding from the Fiat forum is that values above +/-2 are indicative of a problem, what I’m trying to Technical Fiat Ducato 2. 3 130 Multijet. 2 Puma diesel engines, something about metal particles in the injection system. i have owned from new and it has only 20000 miles on the clock ok untill two years old then it started its a known fault with wiring i think, one fisrt occasion fiat garage was surposed to have fixed the fault ok for two years then Is the injector light also known as the 'engine management light'? I had this problem on my 3ltr Fiat based MH, and the local mechanic put it on the diagnostics and it came up with lambda sensor problem and some sensor on the turbo flagged up. Engine Iveco (SOFIM) Code F1CE04811D Capacity 2999 cm3. Oct 27, 2021 #1 Hi My 2008 Ducato with the 2. The injector light intermittently came on a few months ago on the dash. Hi, I'm having some problems with Ducato 2015, Thank you for suggestions, I’ll check for diesel in oil and will try to do injector leak off test soon. 8 JTD based motorhome with 25,000 miles on the clock. Do you have any other details that could be helpful? Customer: injectors have been replaced and there is no computer codes Mechanic's Assistant: Is there anything else the Fiat Mechanic should know before I connect you? Nothing didn't resolve your injector problem? It's no wonder! Each injector used to stuck not at top but only the small part 4 cm long at bottom. Is vehicle safe to drive and what may be required to fix the problem. i find this very strange. HughJampton. Electrical Problems. Joined Apr 8, 2017 Messages 7,393 Points 1,714. https://youtu. It is a common problem on that vintage of van which Fiat recognised and repaired under warranty. Technical Fiat Ducato Sliding Door Issue. Hello just had new injectors fitted but having a few issues so check the injector codes against the ones on the ECU with Multiscan and the garage says they recoded them but it hasn't worked my question is Multiscan only gives the option of entering 7 Digits but the new injector codes are 8 Teamwork makes the dream work, or so the saying goes. When I arrived they told me there were two manufacturer recalls outstanding on the vehicle, a 2012 2. The metal engine block was white with corrosion, the injector well was full of water, needless to say the injectors were badly rusted as were other metal parts, the bonnet insulation was wet and mouldy and I had already had other problems dealt with. This should be a known issue by Fiat (only cylinder 4). If cam timing is correct including injector pump as mechanically timed and you have four good compressions then you are nearly there. Had a local fuel injection specialist quote £1300 + vat using new injectors. jackwhoo Distinguished member. I have a 2013 Fiat Ducato 3. The Fiat Ducato, a popular light commercial vehicle (LCV) and van, is known for its reliability and versatility, but like any vehicle, it does have some common faults and issues that owners and prospective buyers should be aware of:. 8 non turbo. Next was to check injector but they didn't really have the equipment and would cost me easily another 1000 EUR Just come back from our local Fiat dealer after having an intermittent problem with the engine warning light coming on. I'm not used to Multiecuscan so no idea if I can use this to identify the lazy injector? Using forscan on my other van I can see the engine ballance, and this can show which is failing. Technical BTW: Im driving this motor 2yr now, knowing of incorrect injector codes with no issues. this happened about 4 times, but not bad enough to pull over, except coming back from Galway last week, it happened loads of times, and had Greetings. The photo shows the test kit which reveals fuel being It’s worth checking the seal against the windscreen and the water drain tubes to make sure water isn’t leaking into the engine bay. He brought it to me not running. Hi, I'm having some problems with Ducato 2015, 2. I have an iffy injector. They subsequently changed the filter housing back to a metal version. Fuel Diesel. The garage has to fit the sensor first and test so I assume they think that's where the fault is. Fiat agents said "enough is enough, we will fix it", 3 weeks later the vehicle arrived back unfixed, but with a list of things that shouldn't have been done to a Fiat-they may cause problems- like wiring a protected Ive got a 2004 Fiat Ducato 2. 2 have come out but 2 are seized and likely to break. Mar 4, 2025. Tends to come on after having travelled 20 miles of so, but can do a 100 miles with no problem. So, Fiat have identified the problem is probably the DPF or the sensor, and are sending both. I suppose dripping injectors may be a cause, Any smell of diesel in the engine oil or signs of dilution? Technical Fiat Ducato Sliding Door Issue. Fiat Ducato fuel injector replacement can cost between $300-$500. To make a long story short, there is a problem with the connector on cylinder 4. 3 engines, is there amongst Ducato owners a preference, as I seem to recall Ford Transits had issues with early 2. 1. Compare and book with Australia's largest network of mechanics. Pawelpower New member. FIAT Commercials. The reason I put the 122hp 2. . We’ve highlighted some of the most common injector problems below, many of which are easy to resolve. So, buckle up as we take a closer look at [] This appears to be a common fault with the new Ducato. Water? Engine Limp Mode 3. I've read on other forums that this is a big problem. After looking on here, came to the conclusion it was related to wiring on the number 4 cylinder injector plug. The lamp is lit up constantly. Hey guys. 2jtd doesnt work It brings out white smoke and work like a tractor Fail codes are P1304 - Between myself and two mechanics we spent 120 hours on this problem, changing pretty much every injection component including ECU. Several owners have destroyed gearboxes and clutches. They are also scared about the injectors sticking saying they have had a problem recently with a 2012 Ducato needing a hydraulic lifter that still took over 4 hours on each to extract. Having issues with my father in laws 2000 Ducato 2. Common Injector Problems. Red 'fuel injection problem' light comes on, van goes into limp home mode, breakdown man comes and squeezes / tugs the wire and all ok. 8jtd. Understanding these challenges is essential for maintaining your vehicle’s performance and safety. Hi, I had the injectors on my Ducato x290 replaced about 3k miles ago, I’ve just done some diagnostic runs and noticed the injector correction values intermittently exceeding 2 and sometimes up to 4 on 1 or 2 cylinders. 43 but unfortunately the injector engineer that repair the pump do advanced the timing in injector tooth by 4 teeth, the engine do start once when it is cold but when warmed up it won't start, it behave as if I have bad battery so I have to wait an hour or more to Hi all, -> Ducato 2017, 177PS, F1AGL411A Due to injector replacements, I tried to key-in new injector codes. Geezpot; Feb 24, 2025; Replies 18 Views 284. And probably more issues in future due to corrosion, Check out Nick Harper's channel for a great description of this procedure, link below. H. SouthMark50; Mar 3, 2025; Replies 5 Views 245. 43 but unfortunately the injector engineer that repair the pump do advanced the timing in injector tooth by 4 teeth, the engine do start once when it is cold but when warmed up it won't start, it behave as if I have bad battery so I have to wait an hour or more to Fiat Ducato faults. The garage has to fit the sensor first and test so I assume they think that's where the Search the internet and you'll find a common problem with the Fiat Ducato 2. We had this changed at at a cost of £500 pounds and thought all to be well. Fiat have identified the problem is probably the DPF or the sensor, and are sending both. Apr 25, 2024 #8 I've got a 2004 fiat ducato 2. 0 8V HDi / JTD engine 2001-2006 year Fiat Ducato / Peugeot Boxer / Citroen Relay fiat ducato 2. 8JTD engine - loss of power when the injector warning light comes on and occasional overreving between upward I have a 2011 Ducato MH 130 multijet. Will try to spray only on the injectors as copper can react with Addressing vehicle issues is crucial for a smooth driving experience and long-term reliability. I was hoping someone might be able to help diagnose the problem we're having with our 2002 Fiat Ducato 28JTD. But I need a more permanent fix. 8idtd it comes with sofim engine 8140. Joined Oct 27, 2021 Messages 2 Points 1. The first problem is engine jerking when changing gears. Without the correct air-fuel supply you are sure to notice a problem and when you do AutoGuru has you covered with experts available to replace that dodgy fuel injector. 2 Pilot Injection learn PROBLEM P. The problem is often corrosion after rain water ingress due to the design shortcomings of the Ducato scuttle. J. Talk about why the injectors on a fiat ducato are hard to remove, how and why the stick and break. When it runs it runs well and pulls strong. Well, it certainly holds true for Fiat and the PSA Group, which joined forces way back in 1981 to develop a van in a partnership that has extended to the current day through four generations of the van concept. Ducato . However, in others you will be required to replace the fuel injectors. on previous service done at the workshop we asked them to check what could be the problem but they where not able to find the cause. There is a black plastic Fiat Fiat Ducato 250 Probleme: Häufige Herausforderungen im Detail Einführung in die Zuverlässigkeit und Probleme des Fiat Ducato 250 Der Fiat Ducato 250 ist ein beliebter Transporter, der in vielen Branchen eingesetzt wird, von Handwerksbetrieben bis hin zu großen Logistikunternehmen. The Fiat lap top computer could not communicate with the vehicle. Knocking when cold. Has the usual issues of leaky scuttle area etc. Attempts at removing /extracting them fail usually, because they’ve rusted themselves in very fir A 2014 Ducato 2. 0 Ducato 2012 Hi - I'm having exactly the same issue - keep going into limp mode - replaced injector 1 as per the diagnostics then OK for about 45 minutes then back to red engine light & limp mode ;-( Now saying injector 2 I own a 2003 Fiat Ducato Motorhome 2. Some suggested pulling fuse 17 in the engine compartment - but this was OK in my case. Jul 5, 2017 General 1998 Fiat ducato start up problems. Customer: 2013 fiat ducato no injector pulse on 1 and 4 cylinders Mechanic's Assistant: The Fiat Mechanic will know what to do about your cylinder. The 2. 0 8V HDi / JTD engine 2001-2006 year Fiat Ducato / Peugeot Boxer / Citroen Relay We hear stories of failed injectors in Fiat Ducato Engines. I stopped and read the It was found that the wiring harness was actually damaged from new at the fuse box to the ECU! The sensor was showing a code when put on the box of tricks that they use. Occasionally misses when hot. We had the fault code diagnosed which indicated the Fuel Pump to be the problem. Seine Vielseitigkeit und sein Read more I have a 2001 Ducato with a 2. 8JTD. In this guide, we’ll explore common problems that Fiat Ducato owners may encounter, from valve issues to electrical connection troubles. The garage is calling in a thread doctor to get them out. 8 turbo intercooled 1998 I own the same camper with the same Fiat 2,8 JTD engine, and we are having the same issue. 4 (gearbox side ?) injector. Vehicle is Fiat Ducato 2011 motorhome model Voyager 695EL . The local dealer wont have one in stock and will have to order it from Italy. Joined Jul 5, 2017 Messages 7 Points 1. As it happens the problem with the fuel injection warning light was resolved by replacing the ECU. The third-generation Fiat Ducato is the same as the Citroen Relay and Peugeot Boxer of the day, and is popular not Hi I have a 2001 Fiat Ducato based motorhome (50,000 miles) and have had a problem with the injector warning light coming on with huge loss of power. New to the forum and this is my 1st post. 2 ford engine. i have owned from new and it has only 20000 miles on the clock ok untill two years old then it started its a known fault with wiring i think, one fisrt occasion fiat garage was surposed to have fixed the fault ok for two years then Another issue. VIN ZFA25000001824739 . Technical Ducato 1929cc injector pump problem A. 8 jtd 2004. Dash warning light shows picture of engine. Mar 4, 2025 Customer: 2013 fiat ducato no injector pulse on 1 and 4 cylinders Mechanic's Assistant: The Fiat Mechanic will know what to do about your cylinder. Sorry just seen your ad blue problem my 2022 model I’ve got back 26 th June after being off the road since the 2nd may ,ad blue fault new adblue injector fitted did not cure the problem then had new adblue tank fitted I’ve been away and now seems ok my mileage was 3950 my pals friend has just had the same issue,marvellous invention adblue Fiat Ducato Injection system failure warning light Injection system failure warning light. The local Fiat main dealer (commercial) are having Hi all, I`ve just joined and hope someone can help me with my latest Ducato problem. Do you have any other details that could be helpful? Customer: injectors have been replaced and there is no computer codes Mechanic's Assistant: Is there anything else the Fiat Mechanic should know before I connect you? Have come up against a massive issue with the injectors on my ducato panel van and wondered if any one else has had the same problems? It went in to fiat "professional"(using the term loosely)at Imperial Comm's in Derby with a glow plug control unit fault,the van was 2 weeks out of warranty but as fault was found on previous visit they agreed to fit 4 new glow Fiat Ducato faults. He dismissed the turbo one as a gremlin, as he said that it was very unlikely due to the low mileage. 0 180 Multijet which has check engine warning on dash and van in limp mode. It sounds like you have a plastic housed filter. Aerts in Belgium) and after spending 1040 EUR went away with the same problem - they changed throttle valve and checked EGR. Answers ranged from short injector leads causing a short to failed fuel pumps. After several tentative by Fiat and/or Iveco technicians, the fault come back after 1500 km. 3 Euro 5 Ducato. That's normally not a problem in most engines but not this Fiat Engine when it's in a Ducato! 2012 euro 5, 3. Siezed injector clamp bolts, and siezed injectors are a common problem and need specialist attention. The Fiat Ducato, a popular light commercial vehicle (LCV) and van, is known for its reliability and versatility, but like any vehicle, it does have some common faults and issues that owners and Between the "Puma 2,2" and the Sofim 2. Andrewski New member. 8 jtd motorhome, with a slight problem. Fiat Ducato Owners Be Aware! Leaking injector seals. Share: Facebook X (Twitter) Reddit Pinterest Tumblr WhatsApp Email Share Link. A few months back whilst driving, the fuel injection system came on and the van reverted to what felt like 3 cylinders. 0 180bhp ducato van, Faults to date from water ingress :-Turbo variable vein actuator, Turbo Glow plug timer Glow plug (seized in then snapped off!) Wiring corrosion problems galore, Still glow plug wiring issue, bilked in tomorrow for that. End march 2007, having 32000 km, the injection fault lamp lights. Everything fine until on our way back from UK last November, when all of a sudden the Fuel Injector Light would Blink, and would lose power for a few seconds, then back to normal. Very dim dashboard warnings is a common fault in the dash cluster, but it doesn't affect anything else. Mind you at that time they couldn't definitively say that would fix the problem. Clogged Fuel Injectors; A clogged fuel injector is unable to successfully supply fuel to the intake manifold. Central Locking Issues: Occasional problems with the central locking system, including doors for the past two years i have been having trouble with the injector warning light comimg on and engine running rough its a ducato 2. Fiat Ducato Injector return flow (Garage H. If I remember rightly it was less than an hour to take it of, dismantle, clean it and Thee ways of Removing injectors from a Fiat Ducato 120 Multijet EngineIt was a challenge, we tried Removing injectors using1). Here are some pics of the injectors. be/bxqxYxfk_Z0Fiat Ducato Vans seem to suffer from a majo Nothing didn't resolve your injector problem? It's no wonder! Each injector used to stuck not at top but only the small part 4 cm long at bottom. Runs well and only 43000 km on the clock. The injector light does light up from time to time: so what does that mean? However, the real problem is that I now have a no start condition after parking it If you have an issue or problem with your Fiat Ducato Based motorhome, the first rule is “do not panic” These vehicles are designed as workhorses and it’s not unusual to see these vans pass 250,000 miles if they are looked after and cared for. There is a lot of on-line discussion about ‘injector-related’ problems with this motor, though the suggestion here I had the same problem on a 2013 Ducato. 8JTD and a red warning symbol appreared on the dashboard this evening about 15 miles from home. 2litre Ford-built “Puma” diesel motor was fitted to a wide variety of vehicle makes, including (where motorhomes are concerned) models based on Ford Transit, Fiat Ducato, Peugeot Boxer and Citroen Relay chassis. Local garage diagnosed 2 injectors have issues but lock bolts and injectors seized and garage advised for the past two years i have been having trouble with the injector warning light comimg on and engine running rough its a ducato 2. Communicator. 3 manual gear. Horrified and suffering another check engine light problem I returned to the Fiat service yard. they found no codes or problems to the motor performance. Basically my 2012 Ducato 130 needs its injectors needs changing. 14 Piece Injection Puller T Hi, Yes they put the pots on and ran it all four were leaking badly. Blower Speed 4 only usually means that the thermal fuse in the resistor If you have checked out the injectors, the injector to ECU wiring (2 wires per injector) and the ECU itself, there remains the possibility that the ECU is being starved of I have a 2005 burstner 747 on a fiat Ducato 2. I am a member of a motorhome forum (our Ducato is actually converted to a motorhome) and there is much talk/ill feeling about this issue. Otherwise runs fine. xyxusbtvsovyudvmefymaysdbbeuiwvkqutafeelznqggcjnxihlsrgtuzknqthfuynwalvwvocmatjl
